Intelligent Fixed-Point Palletizing System

In the critical of cement finished product warehousing and logistics, traditional manual palletizing is not only inefficient and labor-intensive, but also poses safety hazards. Xiamen Gachn, focusing on industry pain points, has officially launched a research and development project for an intelligent fixed-point palletizing system. This project aims to achieve fully automated, high-precision, and standardized palletizing on individual pallets through innovative technology, providing a core solution for the intelligent warehousing transformation of the cement industry.

Industry Status Quo: Three Major Challenges of Traditional Palletizing

Currently, many cement companies still heavily rely on manual labor or semi-automated equipment for finished product palletizing, facing the following core problems:

1. Efficiency Bottlenecks and Cost Pressures

Manual palletizing is slow, with only a limited number of pallets that can be completed per shift, becoming an efficiency bottleneck in the shipping process.

Labor costs continue to rise, and the company faces management challenges such as difficulty in recruiting workers and high staff turnover.

2. Quality and Safety Risks

Manual palletizing results in uneven pallet shapes, posing a risk of collapse and affecting transportation safety and storage space utilization.

Repetitive manual labor easily leads to occupational injuries for workers, posing safety hazards.

3. Information Management Gap

Manual operation makes it difficult to record pallet shape information and batch data in real time, hindering effective integration with warehouse management systems (WMS).

Lack of digital traceability capabilities affects the level of refined management.

Gongge Solution: Core Advantages of the Intelligent Fixed-Point Palletizing System

The intelligent fixed-point palletizing system we are developing is designed to solve these challenges. This system will automate the entire process from incoming material identification to pallet stacking:

Core Technical Highlights

1. High-Precision Vision Guidance System

Utilizes 3D vision recognition technology to accurately identify the position, posture, and packaging integrity of cement bags.

Real-time creation of a 3D model of the stack ensures each bag of cement is precisely placed in its designated position.

2. Intelligent Palletizing Algorithm

A self-developed palletizing path planning algorithm automatically calculates the optimal stacking scheme based on bag size.

Supports multiple stacking patterns (herringbone, staggered, layered, etc.) to adapt to different pallet sizes.

3. Flexible End Effector

Customized gripping mechanism adapts to the gripping needs of cement bags of different sizes. Features pressure sensing to ensure a firm grip without damaging the packaging.

4. Full-Process Automation Integration

Seamlessly integrates with the packaging line for continuous production. Automated pallet supply and output system reduces manual intervention.

Expected Technical Parameters

Four Core Values

1. Revolutionary Efficiency Improvement

Achieves 24/7 uninterrupted operation, increasing palletizing efficiency by over 300% compared to manual palletizing.

Shortened finished product outbound time and accelerated warehouse turnover.

2. Standardized Quality

Neat and standardized stacking, improving pallet stability and space utilization.

| Traditional Manual Palletizing | Intelligent Fixed-Point Palletizing System |

| Stacking Error ±50mm | Stacking Error ±2mm |

| Inconsistent Layer Height | Precise Control of Each Layer Height |

| Prone to Tilting | Precise Control of Verticality |

3. Safety and Cost Optimization

Completely eliminates safety hazards associated with manual palletizing.

Reduces labor costs; equipment investment can be recovered in 3-6 months.

4. Intelligent Management Upgrade

Real-time generation of pallet shape data, with a digital file for each finished product.

Seamless integration with WMS/MES systems for end-to-end traceability.

Application Scenarios Outlook

This system is not only applicable to the cement industry but can also be extended to:

Bagged product coding in the building materials industry

Palletizing of packaged finished products in the chemical industry

Palletizing of bagged products in the grain, oil, and feed industry

Invitation to Collaborate

We understand that technological innovation needs to be closely integrated with industry practice. We sincerely invite partners with palletizing automation upgrade needs to participate in the system testing and optimization, helping to promote the intelligentization of warehousing and logistics in the cement industry.

Embrace the new era of intelligent palletizing, starting with cooperation with Gachn.

Contact us now to learn about project details or schedule a technical exchange.

Submit your requirements to get a customized solution.